Kuwombera ndi njira yosinthira gawo lomwe limaphatikizapo kugwiritsa ntchito chida chakufa kapena zida zina zoyenera kuti mupange dzenje la ulusi pagawo. Mabowowa amagwira ntchito polumikiza magawo awiri. Chifukwa chake, zida zomangika ndi zigawo ndizofunikira m'mafakitale monga makampani opanga magalimoto ndi azachipatala.
Kuwombera dzenje kumafuna kumvetsetsa ndondomekoyi, zofunikira zake, makina, ndi zina zotero. Zotsatira zake, njirayi ikhoza kukhala yovuta. Chifukwa chake, nkhaniyi ithandiza anthu omwe akufuna kuwongolera dzenje pomwe ikufotokoza mozama za ulusi wa dzenje, momwe angapangire dzenje, ndi zina zofananira.
Kodi Mabowo Opangidwa ndi Threaded Ndi Chiyani?
Bowo lopangidwa ndi ulusi ndi dzenje lozungulira lomwe lili ndi ulusi wamkati womwe umapezeka pobowola gawolo pogwiritsa ntchito chida chakufa. Kupanga ulusi wamkati kumatheka pogwiritsa ntchito kugogoda, zomwe ndizofunikira pamene simungathe kugwiritsa ntchito ma bolts ndi mtedza. Mabowo okhala ndi ulusi amatchulidwanso kuti mabowo oponyedwa, mwachitsanzo, mabowo oyenera kulumikiza magawo awiri pogwiritsa ntchito zomangira.
Part opanga ulusi dzenje chifukwa ntchito zotsatirazi:
· Njira yolumikizirana
Amakhala ngati njira yolumikizira zigawo pogwiritsa ntchito mabawuti kapena mtedza. Kumbali imodzi, ulusi umalepheretsa chomangira kuti chisatayike mukamagwiritsa ntchito. Kumbali ina, amalola kuchotsedwa kwa chomangira pakufunika.
· Yosavuta Kutumiza
Kuyika bowo pagawo kungathandize kulongedza mwachangu komanso phukusi lophatikizika. Chotsatira chake, izi zimachepetsa mavuto ndi kutumiza, monga kulingalira kwa miyeso.
Mitundu Yamabowo Amizere
Kutengera kuya kwa dzenje ndi kutseguka, pali mitundu iwiri ikuluikulu ya ulusi wa dzenje. Nawa makhalidwe awo:
· Mabowo Akhungu
Mabowo akhungu sapitilira gawo lomwe mukubowola. Atha kukhala ndi pansi pamunsi pogwiritsira ntchito mphero yomaliza kapena pansi ngati cone pogwiritsa ntchito kubowola wamba.
· Kudzera mu Mabowo
Kudzera mabowo kudutsa workpiece kwathunthu. Chotsatira chake, mabowowa ali ndi mipata iwiri kumbali zina za workpiece.
Momwe Mungapangire Mabowo Amtundu
Ndi zida zoyenera ndi chidziwitso, ulusi ukhoza kukhala njira yosavuta kwambiri. Ndi njira zomwe zili pansipa, mutha kudula ulusi wamkati mosavuta m'magawo anu:
Khwerero #1: Pangani Bowo Lokhazikika
Choyambirira popanga bowo la ulusi ndikudula bowo la ulusi pogwiritsa ntchito kubowola ndi maso kuti mufike pa bowo lomwe mukufuna. Apa, muyenera kuwonetsetsa kuti mukugwiritsa ntchito kubowola koyenera kuti mukwaniritse osati mainchesi okhawo pakuzama kofunikira.
Zindikirani: Mukhozanso kukonza dzenje pamwamba pake pogwiritsira ntchito kupopera mankhwala ku chida chobowola musanapange dzenje la ulusi.
Gawo #2: Chamfer The Hole
Chamfering ndi njira yomwe imaphatikizapo kugwiritsa ntchito kubowola komwe kumayenda mu chuck pang'ono mpaka kukafika m'mphepete mwa dzenje. Izi zimathandiza kugwirizanitsa bawuti ndikukwaniritsa njira yolumikizira yosalala. Zotsatira zake, chamfering imatha kupititsa patsogolo moyo wa chida ndikuletsa kupangika kwa burr.
Khwerero #3: Wongola Bowo Pobowola
Izi zimaphatikizapo kugwiritsa ntchito kubowola ndi mota kuwongola dzenje lomwe lapangidwa. Pali zinthu zingapo zomwe muyenera kuzikumbukira pansi pa sitepe iyi:
Kukula kwa bolt vs. Hole Kukula: Kukula kwa bolt kumatsimikizira kukula kwa dzenje musanagwire. Nthawi zambiri, kukula kwa bolt kumakhala kokulirapo kuposa dzenje lobowoledwa chifukwa kubowola kumawonjezera kukula kwa dzenje pambuyo pake. Komanso, zindikirani kuti tebulo lokhazikika limagwirizana ndi kukula kwa chida chobowola ndi kukula kwa bawuti, zomwe zingakuthandizeni kupewa zolakwika.
Kuzama kwambiri: Ngati simukufuna kupanga dzenje la ulusi, muyenera kusamala ndi kuya kwake. Zotsatira zake, muyenera kusamala ndi mtundu wa mpopi womwe mumagwiritsa ntchito chifukwa ungakhudze kuya kwa dzenje. Mwachitsanzo, taper taper sipanga ulusi wathunthu. Chifukwa chake, mukamagwiritsa ntchito imodzi, dzenje liyenera kukhala lakuya.
Gawo #4: Dinani Bowo Lobowoleredwa
Kugogoda kumathandiza kupanga ulusi wamkati mu dzenje kuti chomangira chikhale cholimba. Zimaphatikizapo kutembenuzira kachidutswa kakang'ono kolowera koloko. Komabe, pakusintha kulikonse kwa 360 °, pangani kuzungulira kwa 180 ° motsutsana ndi wotchi kuti mupewe kuchulukana kwa tchipisi ndikupanga malo odula mano.
Kutengera kukula kwa chamfer, matepi atatu amagwiritsidwa ntchito pobowola mabowo popanga mbali zina.
- Taper Tap
Taper wapampopi ndi woyenera kugwira ntchito ndi zida zolimba chifukwa cha mphamvu zake komanso kuthamanga kwake. Ndilo chida chomwe chikubwera kwambiri chodziwika ndi mano asanu ndi limodzi kapena asanu ndi awiri odula omwe amadumpha kuchokera kunsonga. Ma taper amakhalanso oyenera kugwira ntchito pamabowo akhungu. Komabe, kugwiritsa ntchito kampopiku kumaliza ulusi sikoyenera chifukwa ulusi khumi woyamba sungakhale wokwanira.
- Pulagi Tap
Pulagi ya pulagi ndiyoyenera kwambiri pabowo lakuya komanso lozama. Kapangidwe kake kamakhala ndi kadulidwe kake komwe kumadula ulusi wamkati pang'onopang'ono. Chifukwa chake imagwiritsa ntchito ngati makina opangira makina pambuyo pa taper taper.
Chidziwitso: Sikoyenera kugwiritsa ntchito matepi a pulagi pomwe dzenje lobowola lili pafupi ndi m'mphepete mwa workpiece. Izi zingayambitse kusweka pamene mano odula afika pamphepete. Kuonjezera apo, matepiwo ndi osayenera mabowo ang'onoang'ono.
- Kutsitsa pansi
Pompopi pansi amakhala ndi mano amodzi kapena awiri odula kumayambiriro kwa mpopi. Mumazigwiritsa ntchito pamene dzenje likufunika kukhala lakuya kwambiri. Kugwiritsa ntchito kampopi wapansi kumatengera kutalika kwa dzenje lomwe mukufuna. Machinist nthawi zambiri amayamba ndi taper kapena pulagi wapampopi ndikumaliza ndi mpopi wapansi kuti akwaniritse ulusi wabwino.
Kubowola kapena kubowola kumafuna kumvetsetsa njira zofunika ndi makina ndikugwirizana ndi ntchito zoyenera. Ku RapidDirect, ndi zida zathu zamakono komanso mafakitale athu, komanso magulu a akatswiri, titha kukuthandizani kupanga magawo omwe ali ndi mabowo okhala ndi ulusi.
Zoganizira Popanga Bowo Lochita Bwino
Kupanga dzenje lopangidwa bwino kumatengera zomwe mukugwiritsa ntchito, mawonekedwe a dzenje, ndi zina zingapo zomwe zafotokozedwa pansipa:
· Kuuma Kwazinthu
Chogwirira ntchito chikamalimba, m'pamenenso mumafunikira mphamvu kuti mubowole ndikubowola. Mwachitsanzo, kuti mutseke dzenje muzitsulo zolimba, mutha kugwiritsa ntchito matepi opangidwa ndi carbide chifukwa cha kutentha kwake komanso kukana kuvala. Kuti mupange bowo muzinthu zolimba, mutha kuyimba motere:
Chepetsani liwiro lodula
Dulani pang'onopang'ono pansi pa kupanikizika
Ikani mafuta pachida chapampopi kuti muchepetse Kuthyola ndikupewa kuwonongeka kwa zida ndi zinthu
· Khalani Ndi Kukula Kwa Ulusi Wokhazikika
Kukula kwa ulusi womwe mumagwiritsa ntchito kungakhudze njira yonse yolumikizira. Kukula kokhazikika kumeneku kumapangitsa kuti ulusi ukhale wosavuta kuti ugwirizane ndi gawolo molondola.
Mutha kugwiritsa ntchito muyezo waku Britain, National (American) Standard, kapena Metric Thread (ISO) muyezo. Miyeso ya ulusi wa metric ndiyomwe imapezeka kwambiri, kukula kwake kwa ulusi kumabwera molingana ndi phula ndi m'mimba mwake. Mwachitsanzo, M6 × 1.00 ali awiri bawuti 6mm ndi awiri a 1.00 pakati ulusi. Miyeso ina yodziwika bwino ndi M10 × 1.50 ndi M12 × 1.75.
· Onetsetsani Kuzama Kokwanira Kwa Bowo
Kupeza kuzama kwa dzenje kungakhale kovuta, makamaka pamabowo akhungu opangidwa ndi ulusi (kudutsa dzenje ndikosavuta chifukwa cha kuletsa kwapansi). Zotsatira zake, muyenera kuchepetsa liwiro lodulira kapena kuchuluka kwa chakudya kuti musapite mozama kapena osazama mokwanira.
· Sankhani Makina Oyenera
Kugwiritsa ntchito chida choyenera kungatsimikizire kupambana kwa njira iliyonse yopangira.
Mutha kugwiritsa ntchito kampopi wodulira kapena kupanga kupanga bowo la ulusi. Ngakhale onse amatha kupanga ulusi wamkati, makina awo ndi osiyana, ndipo kusankha kwanu kumadalira kapangidwe kazinthu ndi kukula kwa bawuti.
Cutting Tap: Zida izi zimadula zida kuti zipange ulusi wamkati ndikusiya malo pomwe ulusi umatha kulowa.
Kupanga Tap: Mosiyana ndi matepi odulira, amagudubuza zinthuzo kuti apange ulusi. Zotsatira zake, palibe mapangidwe a chip, ndipo ndondomekoyi ndi yothandiza kwambiri. Kuphatikiza apo, imagwiranso ntchito pamagawo opangira ulusi wopangidwa kuchokera ku zinthu zofewa monga aluminiyamu ndi mkuwa.
· Malo Ozungulira
Pogwira ntchito ndi angled pamwamba, chida chogogoda chimatha kutsetsereka pansi kapena kusweka chifukwa sichingathe kupirira kupsinjika kopindika. Chotsatira chake, kugwira ntchito ndi malo ozungulira kuyenera kuchitidwa mosamala. Mwachitsanzo, pogwira ntchito yokhala ndi ngodya, muyenera kugaya mthumba kuti mupereke malo ophwanyidwa ofunikira pachidacho.
· Makhalidwe Olondola
Ulusi uyenera kuchitika pamalo oyenera kuti ukhale wogwira mtima komanso wogwira mtima. Ulusi malo akhoza kukhala paliponse, mwachitsanzo, pakati ndi pafupi m'mphepete. Komabe, zingakhale bwino kusamala panthawi ya Threading pafupi ndi m'mphepete, chifukwa zolakwika pa Threading zimatha kuwononga gawolo ndikuphwanya chida chogogoda.
Kufananiza Mabowo Opangidwa ndi Ulusi ndi Mabowo Oponyedwa
Bowo loponyedwa ndi lofanana ndi dzenje la ulusi, ngakhale amagwiritsa ntchito zida zosiyanasiyana. Kumbali imodzi, kubowola kumatheka pogwiritsa ntchito chida chogogoda. Kumbali ina, muyenera kufa kuti mupange ulusi mu dzenje. Pansipa pali kufananitsa mabowo onse awiri:
· Liwiro
Pankhani ya liwiro la ntchito, mabowo okhomedwa amatenga nthawi yochepa kuti adule ulusi. Komabe, kugogoda kungafunike mitundu yosiyanasiyana yapampopi pabowo limodzi lokha. Chifukwa chake, mabowo oterowo omwe amafunikira makina osinthira amakhala ndi nthawi yayitali yopanga.
· Kusinthasintha
Kumbali imodzi, kugogoda kumakhala kosavuta kusinthasintha chifukwa ndizosatheka kusintha ulusi wokwanira ndondomekoyo ikatha. Kumbali inayi, Threading imasinthasintha momwe mungasinthire kukula kwa ulusi. Izi zikutanthauza kuti dzenje loponyedwa lili ndi malo okhazikika komanso kukula kwake pambuyo pa ulusi.
· Mtengo
Njira yopangira ulusi pamwamba imathandizira kusunga ndalama komanso nthawi. Munthu amatha kupanga mabowo okhala ndi mainchesi ndi kuya kosiyanasiyana ndi mphero imodzi. Kumbali inayi, kugwiritsa ntchito zida zosiyanasiyana zapampopi pabowo limodzi kumawonjezera mtengo wa zida. Komanso, mtengo wa zida ukhoza kuwonjezeka chifukwa cha kuwonongeka. Kupatula pa mtengo, kuwonongeka kwa zida kungayambitsenso matepi osweka, ngakhale pali njira zochotsera matepi osweka ndikupitiliza ulusi.
· Zofunika
Ngakhale mutha kupanga mabowo okhala ndi ulusi pazida zambiri zamainjiniya, chida chogogoda chili ndi m'mphepete mwazovuta kwambiri. Mutha kupanga mabowo apampopi pazitsulo zolimba ndi chida choyenera.
Pezani ma Prototypes ndi Magawo Okhala Ndi Mabowo Opangidwa Ndi Ulusi
Kujambula kumatheka pogwiritsa ntchito makina angapo ndi njira. Komabe, makina a CNC ndi njira yodziwika bwino yopangira dzenje la ulusi. RapidDirect imapereka ntchito zamakina za CNC zomwe zimakwaniritsa zosowa zanu zopanga, kuyambira pakujambula mpaka kupanga kwathunthu. Akatswiri athu amatha kugwira ntchito ndi zida zambiri kuti apange mabowo okhala ndi ulusi wamitundu yosiyanasiyana komanso kuya. Kuphatikiza apo, tili ndi chidziwitso komanso malingaliro opangitsa kuti malingaliro anu akhale enieni ndikupanga magawo anu am'mbuyomu mosavuta.
Ndi ife ku Guan Sheng, kukonza makina ndikosavuta. Pogwiritsa ntchito chiwongolero chathu chopangira makina a CNC, mudzapindula kwambiri ndi ntchito zathu zopanga. Kuphatikiza apo, mutha kukweza mafayilo anu opangira papulatifomu yathu yongotengera nthawi yomweyo. Tiwonanso kapangidwe kake ndikupereka mayankho aulere a DFM pamapangidwewo. Tipangireni makonda anu opanga magawo ndikupeza zida zanu zomwe mudapanga m'masiku ochepa pamtengo wopikisana.
Mapeto
Kuyika dzenje ndi njira yolumikizira yomwe imakulolani kudula ulusi m'mabowo pamene screw sichingadutse zinthuzo mosavuta. Njirayi ingakhale yovuta. Zotsatira zake, nkhaniyi idakambirana za njira ndi zinthu zomwe muyenera kuziganizira pakupanga gawo. Khalani omasuka kutilumikizana nafe ngati muli ndi mafunso ena okhudzana ndi njira yobowola ulusi.
Nthawi yotumiza: Aug-04-2023